Rotary Blade Sharpness Testing Device

ABSTRACT

A rotary blade sharpness tester is provided. The rotary blade sharpness tester comprises a rotary blade holder, supporting means for supporting a cuttable material, a moving mechanism to cause relative movement between the blade holder and the supporting means, and hence the cuttable material when supported on the supporting means, an activation means to activate a rotary blade held in the rotary blade holder and cause rotation of the blade before the blade comes into contact with the cuttable material. During the relative movement between the blade holder and supporting means the rotary blade movably contacts the material. The sharpness tester further comprises force measuring means operable in use to measure the force of the rotary blade on the cuttable material.

FIELD OF INVENTION

The invention relates to the field of blade sharpness testing devicesand in particular to a device for testing the sharpness of a rotaryblade.

BACKGROUND

Rotary knives such as the Whizard blades produced by Bettcher IndustriesInc. are used primarily in the meat processing industry.

The rotary knives have a circular housing with an annular blade locatedwithin the housing. The rotary knife has cover plate located within thehousing and next to a handle. The rotary knife is powered to cause theannular blade to rotate. Power is provided electrically or pneumaticallyor by some other method through the handle of the knife.

When knives are used the blade sharpness decreases over time. Whileblades can be sharpened periodically, it is more efficient to testwhether a blade needs to be sharpened before sharpening the blade.Additionally it would be useful to be able to test whether the bladesharpening process is efficient.

It is the object of a preferred embodiment of the present invention toprovide a rotary blade sharpness testing device or to at least provide auseful choice.

The term “comprising”, if and when used in this document, should beinterpreted non-exclusively. For example if used in relation to acombination of features it should not be taken as precluding the optionof there being further unnamed features.

SUMMARY OF THE INVENTION

In broad terms in one aspect the invention comprises an annular bladesharpness tester comprising: an annular blade holder, supporting meansfor supporting a cuttable material, a moving mechanism to cause relativemovement between the blade holder and the supporting means, and hencethe cuttable material when supported on the supporting means, anactivation means to activate an annular blade held in the annular bladeholder and cause rotation of the blade before the blade comes intocontact with the cuttable material, whereby during the relative movementbetween the blade holder and supporting means the rotary blade movablycontacts the cuttable material, and force measuring means operable inuse to measure the force of the annular blade on the cuttable material.

Preferably the moving mechanism moves both substantially horizontallyand substantially vertically.

Preferably the force measuring means are one or more load cells.

Preferably the moving mechanism moves the blade downwards onto thecuttable material.

Preferably the supporting means is a mounting arrangement for mountingthe cuttable material.

Preferably the cuttable material is held lightly over one or more loadcells.

Preferably the cuttable material is tensioned using a motor of themounting arrangement and clamps.

In one embodiment the load cell(s) is/are positioned on top of uprightrods. In another embodiment the load cell(s) is/are positioned on aclamp.

In one embodiment one load cell is provided on top of the upright rodsand on each side of the cuttable material. In another embodiment a loadcell is provided on top of one side of a clamp and cuttable material.

Preferably the upright rods are positioned with a central gap so therotary blade can fit around at least one rod.

Preferably the cuttable material is positioned over the gap between theupright rods.

Alternatively the cuttable material is positioned on sprockets includingover a gap between the sprockets.

Preferably force measurements are sent to a computer or processed in themachine.

In broad terms in another aspect the invention comprises a method oftesting the sharpness of an annular blade comprising the steps of: a)positioning the annular blade in a blade housing, b) placing the bladehousing in a blade holder, c) powering the blade so that it rotates, d)causing relative movement between the blade holder and a cuttablematerial supported on a supporting means, e) measuring the force on thecuttable material when the rotating blade comes into contact with thecuttable material, and f) estimating the blade sharpness from themeasured force.

DRAWINGS

The invention will be further described with reference to theaccompanying drawings in which:

FIG. 1 shows the top right view of a rotary blade sharpness testingmachine;

FIG. 2 shows a front view of a rotary blade sharpness testing machine;

FIG. 3 shows a top view of a rotary blade sharpness testing machine;

FIG. 4 is a perspective view of a load cell used in the rotary bladesharpness testing machine;

FIG. 5 is a perspective view of a rotary blade holder used in the rotaryblade sharpness testing machine;

FIG. 6 is a close up view showing part of the rotary blade sharpnesstesting machine;

FIG. 7 is a top view of the rotary blade sharpness testing machine witha rotary blade;

FIG. 8 shows a blade housing;

FIG. 9 is a perspective view of a second embodiment of rotary bladesharpness testing machine;

FIG. 10 is a second perspective view of the second embodiment of rotaryblade sharpness testing machine; and

FIG. 11 is a side view of the second embodiment of rotary bladesharpness testing machine.

DETAILED DESCRIPTION

Some preferred forms of the invention will now be described by way ofexample. It should be understood that these are not intended to limitthe scope of the invention but rather to illustrate optionalembodiments.

FIG. 1 shows a rotary blade sharpness testing machine 1. The bladesharpness testing machine includes a rotary blade holder 2, mountingarrangement for a cuttable strip (shown in FIG. 2), moving mechanism 3,load cells 4 mounted on rods 5.

The machine may be contained within a housing. In FIG. 1 the housing isshown with a see-through lid that allows observation of the testing. Thelid is hinged with hinges 6 to allow access into the machine to placerotary blades in the machine and remove rotary blades from the machine.

Rotary blade holder 2 holds a rotary blade housing by the handle so thatthe blade extends towards rods 5. The blade holder 2 is adapted to holdthe handle of a rotary blade housing such that in use the blade can bemoved over one of the rods.

The moving mechanism 3 is able to move the rotary blade and blade holderin both the substantially vertical and substantially horizontaldirections as shown by arrows 8 and 7 respectively. This allows therotary blade to be positioned for the sharpness test and to be movedaway from the test area for ease of removal from the testing machine.FIG. 2 shows the blade holder 2 away from rods 5.

Rods 5 extend substantially vertically within the machine. Rods 5 aredimensioned to be able to extend through the circular opening in arotary blade housing. The circular opening of the rotary blade housingof the rotary knife may have diameter between 30 and 120 mm.

Load cells 4 are positioned on top of rods 5. The load cells arearranged to measure the force on top of the load cell. Data from theload cell is sent to a computer by any suitable means. For example, thedata may be sent to a computer via a serial cable or processed in themachine using an on-board processing chip.

In this embodiment two load cells are provided. The cuttable strip restslightly on the load cells. FIG. 2 shows a side view of the bladesharpness testing machine of the invention. The cuttable materialextends from a spool on connector 10, around roller 13, through clamp11, lightly resting on load cells 4, past rod base 12, through upsidedown u section 15, through roller 14 to a spool on connector 9.Connectors 9 and 10 may be able to be independently driven by a motor inthe machine. Clamp 11 is used to tension the cuttable material alongwith the motor adapted to drive connector 9.

The machine also includes a means to activate the rotary blade. Thismeans may be any suitable power means for the blade and an operatorcontrolled switch so that the blade is only rotating during the test.

FIG. 4 is a perspective view of an embodiment of load cell 4 that formspart of the rotary blade sharpness testing machine. The load cellincludes a plurality shaped blocks 16 adapted to interlock with thecuttable material to hold the cutting strip in place and enable a strongand consistent grip on the cuttable material during testing of a rotaryblade. Ideally the shaped blocks 16 are shaped to match the curvature ofthe cuttable material so that maximum contact between the load cells andcuttable material is maintained during testing of a rotary blade.

In preferred embodiments the load cell 4 is able to pivot about pivotpoint 18. Once a blade has finished its test cut the blade may belocated below the load cell in the sharpness testing machine. The bladeis then raised. If the blade contacts the load cell 4 as the blade isbeing raised the load cell may pivot to avoid damage to the load celland allow the blade to be raised. Angled surface 17 on load cell 4provides a surface against which the blade may contact as it is beingraised.

Ideally the cuttable material is a strip of mesh with a plurality ofindependent lines of material spanning with width of the strip. Thismeans that during testing when the rotary blade cuts through oneindependent line it must begin again on the next independent line. Ifthe lines were not independent then once cutting began the forcerequired to cut the cuttable material would decrease from the initialforce required. With independent lines the force required to cut eachline is the same.

In one embodiment the mesh is formed from fabric and plastic. However,any suitable construction of mesh may be used. Ideally the mesh andshaped blocks on the load cells 4 correspond to allow maximum contactbetween the mesh and the load cells during testing of a rotary blade.

FIG. 5 shows a rotary blade holder 2 adapted to hold a rotary bladehousing (not shown) during testing. The rotary blade holder 2 includesaperture 19 shaped to enclose the shaft of the rotary blade and hingemeans 20. Hinge means 20 may be any suitable means that allows therotary blade holder to open and close around the shaft of the rotaryblade housing. In FIG. 5 hinge means 20 is in the open position. In theclosed position surfaces 21 and 22 contact each other and a suitablemeans (not shown) is provided to hold the blade holder closed. Therotary blade housing extends from the blade holder so that it willcontact the cuttable material when the machine is activated.

An on-board processor may be provided in the machine. If a processor isprovided the processor may process data from the load cells during orafter cutting of the cuttable material by a rotary blade under test. Theprocessor may also be used to control the raising and lowering of theholder to determine how far the rotary blade will travel during contactwith the cuttable material. If the diameter of the rotary blade isprovided to the on-board processor then the circumference of the bladecan be readily determined. Given the speed at which the blade is loweredwhen in contact with the cutting surface the processor can determine howfar to lower the blade so that all parts of the rotary blade will comeinto contact with the cuttable material. In this way the entire lengthof the blade will be used to cut the cuttable material and differencesin sharpness along the blade will be shown by a change in force on theload cells as the blade cuts the cuttable material. Changes in the forceon the load cells during cutting may indicate that a portion of theblade is not as sharp as other portions of the blade. This may in turnindicate that the blade sharpening process needs adjustment.Alternatively control of the distance that the blade will travel can bevia a connected processor or made manually.

FIGS. 6 and 7 show a rotary blade sharpness testing machine with arotary blade 23. The rotary blade 23 comprises a shaft 24, a bladehousing 26 and blade 27 (best seen in FIG. 7). Blade 27 is housed withinblade housing 26. Power is provided to blade 27 through shaft 24. Whenthe rotary blade is activated, blade 27 rotates within housing 26. InFIGS. 6 and 7 the shaft 24 is housed in housing 2 and blade housing 26(and therefore blade 27) is located above cuttable material 25.

In use a rotary blade housing including a rotary blade is loaded intothe rotary blade holder so that it extends towards the rods. The bladeholder is raised (if necessary) moved towards the rods so that whenlowered the rotary blade will come into contact with the cuttablematerial and one rod will pass through the circular housing of therotary blade. The blade is activated and the housing lowered so that theblade comes into contact with the cuttable material. Load cells 4measure the force of the blade on the cuttable material. Eventually theblade will begin to cut the cuttable material. The blade is lowered ontothe cuttable material so that all of the blade surface cuts the cuttablematerial. During this time the force on the load cells is measured. Theforce on the load cells may be processed in the machine, stored in themachine or sent to a processor for processing. After the test the bladeis raised and deactivated. The blade can be moved away from the rods andthe load cells. Data from the load cells is sent to a computer or othersuitable data processing device. The motors are activated to spool thecuttable material from spool 10 to spool 9 so that an uncut section ofcuttable material is positioned over the load cells. Once the data isprocessed an indication of sharpness of the blade may be given.

FIG. 8 shows an embodiment of blade housing 26. The blade housing housesblade 27, sprockets 28 and 29 as well as side 30, a pivot point 32 and ahandle 31.

In the embodiment of blade housing shown in FIG. 8 the handle 31 has ahexagonal cross section. The blade holder can then have a complementaryhexagonal opening into which the handle slides or sits. The advantage ofthis design is that the handle can be positioned in the holder and isheld in place by the handle sides siting against the holder sides. Thehandle can also be removed from the holder and rotated beforereplacement in the holder to allow different surfaces of the cuttingblade to be tested. Although in this embodiment the handle 31 has ahexagonal cross section, in other embodiments the handle could have adifferent cross section—for example octagonal.

The blade 27 in the blade housing 26 may be supported by a circular orsemi-circular support 33. The blade 27 includes ridges on its uppersurfaces. These ridges engage with sprockets 28 and 29. Sprocket 29 ispowered and rotates to drive the blade 27. Power is provided to sprocket29 by any suitable means. Sprocket 28 provides support to the blade 27to keep the blade in place. This sprocket may be freewheeling and notpowered. The support ring 33 may be circular or semi-circular.

The blade housing may include a side 30 that can pivot about pivot point32 to allow easy access to the blade 27 inside the housing 26. When ablade has been placed in the blade holder the side 30 can be rotatedinto the position shown in FIG. 8 and locked into place. When the bladeis to be changed the side 30 can be unlocked and rotated about pivotpoint 32 to allow access to the blade 27 for removal.

FIGS. 9, 10 and 11 show a second embodiment of rotary blade sharpnesstesting machine. The testing machine includes a rotary blade holder 2,mounting arrangement for a cuttable strip, load cell (not shown) mountedon a G clamp 37. Like the first embodiment, the machine may be containedwithin a housing (not shown).

Rotary blade holder holds a rotary blade housing of the type describedwith reference to FIG. 8 or may hold a rotary blade housing with asubstantially cylindrical handle. The blade holder holds the rotaryblade by the handle so that the blade extends towards the toothedsprockets 34, 35 (shown in FIG. 10) held by the G clamp 37.

The moving mechanism is able to move the rotary blade and blade holderin both the substantially vertical and substantially horizontaldirections as shown by arrows 8 and 7 (see FIG. 9) respectively. Thisallows the rotary blade to be positioned for the sharpness test and tobe moved away from the test area for ease of removal from the testingmachine.

The blade is tested by being moved into contact with a cuttablematerial. In this embodiment the cuttable material runs over the toothedsprockets 34 and 35 that are attached to the G clamp 37. The toothedsprockets are able to rotate freely about their axes.

G clamp 37 is attached to a frame of the blade sharpness testingmachine. The G clamp 37 holds the toothed sprockets 34 and 35substantially opposite each other. A cuttable material 38 (shown in FIG.11) extends from connector 10, around guide 13 across the sprockets 34and 35 coming into contact with a portion of the teeth of the sprocketsbefore passing around various rollers and guides (including guide 14) toconnector 7. The G clamp holds the sprockets in a spaced apartrelationship to allow the cuttable material 38 to sit on the sprocketsand extend between the sprockets so that is can be used in testing. Itshould be noted that while in this embodiment the clamp is G shaped anyshape can be used that holds the sprockets apart so that the cuttablematerial sits on some teeth of each sprocket and extends between themand allows access to the rotary blade. The G clamp is dimensioned sothat the free end is able to extend through the circular opening in therotary blade housing.

In this embodiment a single load cell (not shown) is provided on thefree end of the G clamp 37 with sprocket 34. The load cell measures theforce applied to the cuttable material and provides the force data to aprocessing system.

In addition to being freewheeling, sprockets 34 and 35 are able to pivotabout pivot points 36 in the G clamp 37 (see FIG. 10). The sprockets canpivot upwards from the position shown in FIG. 10. The pivots allow thesprockets to move out of the way if the rotary blade holder 26 comesinto contact with either sprocket after moving to below the sprocketlevel. FIG. 10 shows a cut out portion of the G clamp 37 behind sprocket35 to allow the sprocket space to pivot.

In use a rotary blade is loaded into the rotary blade housing and thehousing is positioned in the holder so that the holder extends towardsthe clamp. The blade holder is raised (if necessary) moved towards theclamp so that when lowered the rotary blade will come into contact withthe cuttable material and a free end of the clamp will pass through thecircular housing of the rotary blade. The blade is activated by anysuitable power means and the housing lowered so that the blade comesinto contact with the cuttable material. The load cell measures theforce of the blade on the cuttable material. Eventually the blade willbegin to cut the cuttable material. The blade is lowered onto thecuttable material so that the entire blade surface cuts the cuttablematerial. During this time the force on the load cell is measured. Theforce on the load cell may be processed in the machine, stored in themachine or sent to a processor for processing. After the test the bladeis raised and deactivated. The blade can be moved away from the clampand the load cell. Force data from the load cell is sent to a computeror other suitable data processing device. Once the force data isprocessed an indication or estimation of sharpness of the blade may begiven. After the blade has been tested the housing is moved up and awayfrom the clamp so that the blade can be removed. The motors areactivated to spool the cuttable material from spool 10 to spool 9 sothat an uncut section of cuttable material is positioned over the loadcell.

In the claims which follow and in the preceding description of theinvention, except where the context requires otherwise due to expresslanguage or necessary implication, the word “comprise” or variation suchas “comprises” or “comprising” is used in an inclusive sense, i.e. tospecify the presence of the stated features but not to preclude thepresence or addition of further features in various embodiments of theinvention.

While some preferred aspects of the invention have been described by wayof example it should be appreciated that modifications and improvementscan occur without departing from the scope of the invention as definedby the accompanying claims.

1. An annular blade sharpness tester comprising: an annular bladeholder, supporting means for supporting a cuttable material, a movingmechanism to cause relative movement between the blade holder and thesupporting means, and hence the cuttable material when supported on thesupporting means, an activation means to activate an annular blade heldin the annular blade holder and cause rotation of the blade before theblade comes into contact with the cuttable material, whereby during therelative movement between the blade holder and supporting means theannular blade movably contacts the cuttable material, and forcemeasuring means operable in use to measure the force of the annularblade on the cuttable material.
 2. An annular blade sharpness tester asclaimed in claim 1 wherein the moving mechanism moves both substantiallyhorizontally and substantially vertically.
 3. An annular blade sharpnesstester as claimed in claim wherein the force measuring means compriseone or more load cells.
 4. An annular blade sharpness tester as claimedin claim 1 wherein the moving mechanism moves the blade downwards ontothe cuttable material.
 5. An annular blade sharpness tester as claimedin claim 1 wherein the supporting means is a mounting arrangement formounting the cuttable material.
 6. An annular blade sharpness tester asclaimed in claim 1 wherein the cuttable material is held lightly overtwo load cells.
 7. An annular blade sharpness tester as claimed in claim1 wherein the cuttable material is tensioned using a motor of themounting arrangement and clamps.
 8. An annular blade sharpness tester asclaimed in claim 6 wherein the load cells are positioned on top ofupright rods.
 9. An annular blade sharpness tester as claimed in claim 6wherein one load cell is provided on top of the upright rods and on eachside of the cuttable material.
 10. An annular blade sharpness tester asclaimed in claim 9 wherein the upright rods are positioned with acentral gap so the annular blade can fit around at least one rod.
 11. Anannular blade sharpness tester as claimed in claim 9 wherein thecuttable material is positioned over the gap between the upright rods.12. An annular blade sharpness tester as claimed in claim 6 wherein theload cell is positioned on a clamp.
 13. An annular blade sharpnesstester as claimed in claim 12 wherein the load cell is provided on topof one side of a clamp.
 14. An annular blade sharpness tester as claimedin claim 12 wherein the cuttable material is positioned on sprocketsincluding over a gap between the sprockets.
 15. An annular bladesharpness tester as claimed in claim 12 wherein the clamp is a G clamp.16. An annular blade sharpness tester as claimed in claim 1 whereinforce measurements are sent to a computer or processed in the machine.17. A method of testing the sharpness of an annular blade comprising thesteps of: a) positioning the annular blade in a blade housing, b)placing the blade housing in a blade holder, c) powering the blade sothat it rotates, d) causing relative movement between the blade holderand a cuttable material supported on a supporting means, e) measuringthe force on the cuttable material when the rotating blade comes intocontact with the cuttable material, and f) estimating the bladesharpness from the measured force.
 18. (canceled)
 19. An annular bladesharpness tester as claimed in claim 8 wherein one load cell is providedon top of the upright rods and on each side of the cuttable material.